Clean And Environmental Friendly Ceramic Sand Granulator Stable
Running Easy Operation
Equipment Introduction
1. Current Situation of Granulating Equipment
At present, traditional disc granulator is mainly used in the
domestic ceramic sand production. The price of this kind of
equipment is low, but its capacity is small, pelletization rate is
low and added ingredient is required. Especially, it leads to
severe dust pollution, occupies a large plant area and labor
intensity is large. Under the trend of increasingly high
requirements and strict management of environment and labor
protection in our country, it has become an inevitable choice for
the healthy development of industry to eliminate this kind of
granulating equipment out of time.
2. Highly Effective and Clean Granulating System
ZK-15 granulator is composed of main hopper, reversible spiral,
main measuring bin and auxiliary measuring bin, constant dosing
water tank, powder recycling processor, air fan, granulating host
and complete control system.
3. Sample Products of ZK-15
After 8000 times of trial production as long as six months, ZK-15
granulator developed by Henan Zhengzhou Mining Machinery Co.,Ltd.
has achieved mixing uniformity of 99.9%, pelletization rate 16-80
mesh ≥ 90%,discharging every 5-10 minutes.
Working Principle:
ZK-15 granulator is composed of main hopper, reversible spiral,
main measuring bin and auxiliary measuring bin, constant dosing
water tank, powder recycling processor, air fan, granulating host
and complete control system. The operation of the system starts
from the computer control panel.Lubrication device,dust blower and
the granulator are automatically started. The main hopper starts to
discharge materials to reversible spiral. Reversible spiral assign
materials to the main and auxiliary measuring bin.
Advantages:
1. Aiming at the urgent demands of technological upgrading in
domestic ceramic sand industry, Henan Zhengzhou Mining Machinery
Co.,Ltd.has successfully developed a similar kind of advanced
granulator by the way of collaborative research and innovation.
2. After 8000 times of trial production as long as six months,
ZK-15 granulator developed by Henan Zhengzhou Mining Machinery
Co.,Ltd.has achieved mixing uniformity of 99.9%, pelletization rate
16-80 mesh ≥ 90%,discharging every 5-10 minutes.
3. It is capable of fully meeting the requirements for clean and
efficient production of a variety of ceramic sands.
4. ZK-15 new type granulator is composed of main hopper, reversible
spiral, main measuring bin and auxiliary measuring bin, constant
dosing water tank, powder recycling processor, air fan, granulating
host and complete control system.
Specifications
| Specification | ZK-15 Granulator | Diameter 1.2m Disk Granulator | Diameter 1.7m Disk Granulator | Diameter 2.5m Disk Granulator | Diameter 3.2m Disk Granulator | Diameter 3.5m Disk Granulator | Diameter 4.2m Disk Granulator |
| 1 | 4 | 1 | 50 | 1 | 20 | 1 | 12 | 1 | 6 | 1 | 4 | 1 | 3 |
| Capacity (t/h) | 2.5 | 10 | 0.2 | 10 | 0.5 | 10 | 1 | 10 | 2.5 | 10 | 2.8 | 10 | 3.5 | 10 |
| Working System(h) | 24 | 24 | 24 | 24 | 24 | 24 | 24 | 24 | 24 | 24 | 24 | 24 | 24 | 24 |
Annual Working Days (d) | 300 | 300 | 300 | 300 | 300 | 300 | 300 | 300 | 300 | 300 | 300 | 300 | 300 | 300 |
| Annual Capacity(T/A) | 18000 | 72000 | 1440 | 72000 | 3600 | 72000 | 7200 | 86400 | 18000 | 72000 | 20160 | 72000 | 25200 | 72000 |
| Power(kW) | 90 | 360 | 11 | 550 | 15 | 300 | 45 | 540 | 75 | 450 | 75 | 300 | 90 | 270 |
Electric Consumption ( kW/t) | 36 | 36 | 55 | 55 | 30 | 30 | 45 | 45 | 30 | 30 | 25 | 25 | 25.8 | 25.8 |
| Coverage(m2) | 25 | 100 | 9 | 450 | 16 | 320 | 18 | 216 | 32 | 192 | 32 | 128 | 40 | 120 |
Product Size (mesh) | 16/80 | 16/80 | 16/80 | 16/80 | 16/80 | 16/80 | 16/80 | 16/80 | 16/80 | 16/80 | 16/80 | 16/80 | 16/80 | 16/80 |
Human Resource (People) | | 3 | | 50 | | 27 | | 24 | | 16 | | 12 | | 9 |
Product Market Price (RMB/t) | 3800 | 2800 | 2800 | 2800 | 2800 | 2800 | 2800 |
Equipment Investment (ten thousand RMB) | 40 | 160 | 2.5 | 125 | 7 | 140 | 12 | 144 | 18 | 72 | 22 | | 28 | 84 |
| More Plant Area(m2) | | 350 | 220 | 116 | 92 | 28 | 20 |
Workers Annual Salary (ten thousand RMB) | 10.8 | 180 | 97.2 | 86.4 | 46.8 | 32.4 | 21.6 |
| Pollution | no | serious | serious | serious | serious | serious | serious |
| Automation | Total Automation | Manual Work | Manual Work | Manual Work | Manual Work | Manual Work | Manual Work |
