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High Efficiency LECA Production Line , Sludge Ceramsite Production Line

    Buy cheap High Efficiency LECA Production Line , Sludge Ceramsite Production Line from wholesalers
     
    Buy cheap High Efficiency LECA Production Line , Sludge Ceramsite Production Line from wholesalers
    • Buy cheap High Efficiency LECA Production Line , Sludge Ceramsite Production Line from wholesalers
    • Buy cheap High Efficiency LECA Production Line , Sludge Ceramsite Production Line from wholesalers
    • Buy cheap High Efficiency LECA Production Line , Sludge Ceramsite Production Line from wholesalers
    • Buy cheap High Efficiency LECA Production Line , Sludge Ceramsite Production Line from wholesalers

    High Efficiency LECA Production Line , Sludge Ceramsite Production Line

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    Brand Name : ZK
    Model Number : Various models
    Certification : CE ISO Certification
    Price : Negotiable
    Payment Terms : L/C, D/A, D/P, T/T, Western Union, MoneyGram
    Supply Ability : 100 Set / Sets per Month
    Delivery Time : 30 days
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    High Efficiency LECA Production Line , Sludge Ceramsite Production Line

    Best Manufacturer Sludge Leca Ceramsite Production Line Plant


    Light Expanded Clay Aggregate Production Line: When the raw material is clay or slurry, the production flow chart shall be consist of raw material process, mixing, granulating, insert type rotary kiln burning process, cooling process, screening and bag packing; When the raw material is shale, the production flow chart shall be consist of crushing, screening, single rotary kiln burning process, cooling process, screening and bag packing. The fuel could be coal, nature gas, biomass fuel and etc.


    High Efficiency LECA Production Line , Sludge Ceramsite Production Line


    Production Process Flow Chart


    Production Process of the Leca Plant:

    1. Raw Material Process
    The main raw material is clay or slurry. Building clay (or slurry) storage shell and flyash storage yard, we get the material by loader and do the proper mixing ration. And then the material will be fed into silo.When the clay size is too big, it should be crushed by roller crusher to get small size.

    2. Mixing and Granulating
    Set up an apron feeder under the hopper. Feed the material into a double shaft mixer. Then the material fall into a double roller granulator to become 5-10mm sphere shape material. And then they are fed to an insert type rotary kiln by belt conveyor.

    3. Preheating and burning.
    When the sphere shaper material enter into the preheating kiln by chute. The moisture will be dried and then the material will be fed into the burning kiln to become the Light Expanded Clay Aggregate (LECA) with bulk density of 500kg/m3.

    4. Cooling
    Light Expanded Clay Aggregate (LECA) outlet from the kiln will be fed into the cooler. Cooler shall adopt the single drum cooler, vertical cooler, grate cooler and etc.

    5. Fuel Combustion
    Coal, natural gas and biomass fuel are good choices as fuel.

    6. Kiln Inlet Dust Collect
    Gas from kiln inlet will be processed by air cooler machine and then sent to the bag filter for dedusting. And then it will be sent to the air.

    7. Final Product Screening and Packing.
    The Light Expanded Clay Aggregate (LECA) outlet from rotary cooler and then fed into a vibration screen (or rotary screen). They will be screened into the size of 5mm, 15mm and 25mm. The different size will be packed in different bags, which will loaded for sales.


    Parameter

    NoIndicatorUnitValue
    1Capacitym3/a15,00025,00035,00050,000100,000
    2Product      
    LECA (Light Expanded Clay Aggregate)m3/a15,00025,00035,00050,000100,000
    3Main Fuel and raw material consumption      
    Clayt/a8,80014,70020,50029,40058,800
    Shalet/a8,30013,90019,40027,80055,600
    Coalt/a1,3602,2703,1804,5409,080
    4Power Consumption      
    Fresh Watert/a1,0001,5002,5003,0006,000
    PowerkWh/a187,500312,500875,0001,250,0002,500,000
    5Employee Qty Neededa2525232322

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