Ceramsite sand - Oil Fracturing Proppant Finished Product for Sale
Introduction
We are leading manufacturer of complete equipment for Fracturing Proppants Production Line. We can provide the whole service of design, equipment/spare parts supply, investment consultation, installation and operation training for Fracturing Proppants Production Plant. We have done many successful projects in both China and overseas countries.
We also produce different specifications of ceramic proppant. Ceramic sand (Oil Proppant) is a kind of products of ceramic particle, which has a high fracturing intensity, mainly used for oilfield as downhole proppant, the usage is to increase the output of oil and gas. So ceramic sand is a kind of green and environmental protection products. Ceramic sand (Oil Proppant) made of high quality bauxite and other additive material, granulating and calcining to increase the strength and density. It’s a substitute of natural quartz sand, glass sand, metallic sand and other low intensity proppant. Ceramic sand is the best proppant to increasing oil and natural gas output.
The R&D Centre has advanced testing equipment, which has many full-time and part-time material subject professors, experts, graduates, bachelor degrees, etc., a total of 12 scientific research and service personnel, professional engaged in research and development of conventional and unconventional oil and gas fracturing proppants. Low density proppants has been successfully developed in 2013, and won the national patent; the product was widely used by domestic and foreign shale oil and gas. The technology of ultra low density proppants by water fracturing is under experimental demonstration. The R&D centre has developed more than 10 types of ceramic proppants and a number of patents are declaring to authorization, research and development into the harvest period.
Our advantage
The company has 5 production lines, used of international ceramic industry' s most advanced process, technology and production equipment, has the ability to produce various high- quality ceramic proppants.
The main equipment and facilities include: an annual output 200000 tons of superfine grinding equipment, powder fineness can reach 500-1500 mesh; advanced, efficient, environmental protection granulator; a super large Φ3.5x60m rotary kiln with annual output of 100000tons; four Φ2.5 x 30m rotary kiln with annual output of 30000tons; reserves of 50000 tons raw material and finished product steel bin.
Process
After bauxite is crushed and grinded, the slag is obtained and then conveyed to batching station. Added with manganese powder, binder etc, the mixing material are conveyed to granulating system and then granulated to qualified particle sizes. After that, the materials have to be processed by the drying system, rotary kiln calcination system and rotary cooling system. Finally, the qualified fracture proppants are obtained.
Following is the description of production process:
Technical Data
Types: Low Density Proppant, Medium Density Proppant, Ultra Low Density Proppant, High Density Proppant
Parameter
| Model | Capacity (t/h) | Speed (rpm) | Slope (%) | Support No. | Gearbox | Motor model | Power (kw) | Remark |
| Φ1.6×32m | 2 | 0.58-2.85 | 4 | 3 set | ZQ75-50 | YCTZ50-4A | 18.5 | |
| Φ1.6/1.9×36m | 2.5~3 | 0.53-1.59 | 4 | 3 set | ZQ110-7 | YCTZ50-4B | 22 | |
| Φ1.9×39m | 3~3.5 | 0.53-1.59 | 4 | 3 set | ZQ125-7 | YCT315-4A | 37 | |
| Φ2.2×38m | 5~6 | 0.214-1.64 | 3.5 | 3 set | Main ZS125-5-II | Main YCT315-4A | 37 | ★ |
| Auxiliary ZQ40-40 | Auxiliary Y112M-4 | 4 |
| Φ2.2×45m | 4~5 | 0.214-1.64 | 3.5 | 3 set | Main ZS125-5 | Main YCT315-4B | 45 | |
| Auxiliary ZQ40-40 | Auxiliary Y112M-4 | 4 |
| Φ2.5×40m | 6~7 | 0.62-1.5 | 3.5 | 3 set | Main ZS165-5 | Main YCT355-4A | 55 | ★ |
| Auxiliary ZS50-1 | Auxiliary Y160M-6 | 7.5 |
| Φ2.5×50m | 5~6 | 0.62-1.5 | 3.5 | 3 set | Main ZS165-5 | Main YCT355-4A | 55 | |
| Auxiliary ZS50-1 | Auxiliary Y160M-6 | 7.5 |
| Φ2.8×43m | 7~8 | 0.62-1.5 | 3.5 | 3 set | Main ZS165-6 | Main YCT355-4B | 75 | ★ |
| Auxiliary ZS50-1 | Auxiliary Y160L-6 | 11 |
| Φ2.8×55m | 6~7 | 0.62-1.5 | 3.5 | 3 set | Main ZS165-6 | Main YCT355-4B | 75 | |
| Auxiliary ZS50-1 | Auxiliary Y160L-6 | 11 |
| Φ3×50m | 9~10 | 0.5-1.5 | 3.5 | 4 set | Main ZS165-3 | Main ZSN-280-11B | 125 | ★ |
| Auxiliary ZS50-1 | Auxiliary Y160L-6 | 11 |
| Φ3×60m | 7~8 | 0.5-1.5 | 3.5 | 4 set | Main ZS165-3 | Main ZSN-280-11B | 125 | |
| Auxiliary ZS50-1 | Auxiliary Y160L-6 | 11 |
| Φ3.2×53m | 10~12 | 0.4-1.5 | 3.5 | 3 set | Main ZL130-16 | Main ZSN4-280-11B | 125 | ★ |
| Auxiliary ZL50-10 | Auxiliary Y180L-4 | 22 |
| Φ3.2×64m | 8~10 | 0.4-1.5 | 3.5 | 3 set | Main NZS995-28VBR | Main ZSN4-280-21B | 160 | |
| Auxiliary ZL50-9-2 | Auxiliary Y180L-6 | 15 |
| Φ3.5×70m | 12~14 | 0.4-1.5 | 3.5 | 3 set | Main ZSY500-40 | Main ZSN-315-072 | 250 | |
| Auxiliary ZSY180-31.5 | Auxiliary Y180L-4 | 22 |
| Φ3.6×55m | 14~16 | 0.4-1.5 | 3.5 | 3 set | Main ZSY500-40 | Main ZSYN-315-072 | 250 | ★ |
| Auxiliary ZL65-16 | Auxiliary Y180L-4 | 22 |
| Φ3.8×58m | 18~20 | 0.4-1.5 | 3.5 | 3 set | Main ZSY500-40 | Main ZSN315-072 | 250 | ★ |
| Auxiliary ZL50-14 | Auxiliary Y180L-4 | 22 |
| Φ4.0×60m | 104 | 0.4-1.5 | 3.5 | 3 set | Main ZSY630-35.5 | Main ZSN4-355-092 | 315 | ★ |
| Auxiliary ZL65-16 | Auxiliary Y200L-4 | 30 |
