Dust Collection System for Clinker / Bag Filter Manufacturers
Dust Collector Introduction:
Bag filter is a kind of dry dust filtration device. Our company can
provide design, manufacture, and installation one-stop service for
bag filter. Our product range mainly include bag filter, single bag
filter, pulse bag filter, mechanical reverse air bag filter, wet
bag filter and bag filter parts.
Application of Bag Filter:
Electric power, metallurgy, chemical and building materials
industry
Bag filter Structure:
Bag filter is composed of supporting structure, dust bucket, middle
box, upper box, filter bag, frame, injection and clean device, PLC
control system. Middle box has many compartment, when working, the
air content dust will injected to each dust hopper, The big size
dust will drop in the bottom of the bucket due to lower air speed
and impact by bucket. The fine size dust will float to each bags,
and separate at outside of the bags, then drop to the bottom
hopper, the cleaned air will release air through the exhaust pipe.
Dust Collector Feature and Advantage:
1.New and advanced dust removing concept. No air pipe. Pulse valve
is assembled at the side the chamber shell or top. No need to
disassemble and assemble the air pipe when replacing the bags.
2.High performance pulse is applied to replace many smaller pulse
to reduce the maintenance as much as possible.
3.Multi-chamber and off-line dust removing. Long life of filter
bag.
4.Available for high density dust containing air collection, for
example, O-Sepa separator, the dust content of which will reach
1000g/Nm3.
5.Air tank will reduce the pressure decrease caused by equipment.
Technical Data:
| Kiln type | Air volume(m3) | Filtration velocity (m/min) | Filter area(m2) | Equipment resistance(pa) | Bag size(mm) | Bag quantity | Cleaning method |
| ZM100 | 6000-7200 | 1-1.2 | 100 | 1200 | Φ130 | 100 | pulse cleaning |
| ZM120 | 7200-8840 | 1-1.2 | 120 | 1200 | Φ130 | 100 | pulse cleaning |
| ZM150 | 8000-10800 | 1-1.2 | 150 | 1200 | Φ130 | 100 | pulse cleaning |
| ZM200 | 12000-14400 | 1-1.2 | 200 | 1200 | Φ130 | 200 | pulse cleaning |
| ZM250 | 15000-18000 | 1-1.2 | 250 | 1200 | Φ130 | 200 | pulse cleaning |
| ZM300 | 18000-36000 | 1-1.5 | 300 | 1200 | Φ130 | 200 | pulse cleaning |
| ZM350 | 21000-42000 | 1-1.5 | 350 | 1200 | Φ130 | 200 | pulse cleaning |
| ZM400 | 24000-48000 | 1-1.5 | 400 | 1200 | Φ130 | 200 | pulse cleaning |
| ZM450 | 27000-54000 | 1-1.5 | 450 | 1200 | Φ130 | 200 | pulse cleaning |
| Model | PPC128-6 | PPC128-9 | PPC128-10 | PPC128-2×6 | PPC128-2×7 | PPC128-2×8 |
|
| Volume(m³/h) | 67300 | 100900 | 112100 | 134600 | 157000 | 179400 |
| Air speed(m/min) | 1.2-2.0(Speed varies at different dust points) |
| Filtration area(㎡) | 935 | 1402 | 1558 | 1869 | 2181 | 2492 |
| Net filtration area(㎡) | 779 | 1246 | 1402 | 1713 | 2025 | 2336 |
| No. of bag(pc) | 768 | 1152 | 1280 | 1536 | 1792 | 2084 |
| Resistance(Pa) | 1470-1770 |
| Minus pressure(Pa) | 7000 |
| Dust content at inlet(g/m³) | ＜1300 |
| Dust emission(g/m³) | ≤0.1 |
| Compressed air | Pressure(Pa) | (5-7)×105 |
|
| Air consumption | 3.6 | 5.4 | 6 | 7 | 8.3 | 9.5 |
| (m³/min) |
| Pulse valve | Qty(pc) | 12 | 18 | 20 | 24 | 28 | 32 |
| Size | 2-1/2″ |
| Elevation valve | Qty(pc) | 6 | 9 | 10 | 12 | 14 | 16 |
| Size(mm) | Valve Φ725,air tank Φ100 |
| Discharge device YJD-26 | Outlet 300×300mm Capacity 24m³/h | Double flap valve 305×915 |
| Screw conveyor | Model | Dia. Φ300,capacity 21m³/h | N/A |
| Gearbox | XWD2.2-5-1/43,power 2.2Kw | N/A |
| Air slide | Air slide 250mm,flow rate 2.0m³/㎡, Pressure 6860pa,If the dust
content exceeds 700g/m³ at inlet, bag filter with big screw
conveyor should be considered. |
| Bag size and material | Dia.×lengthΦ130×3050,Gross weight of polyethylene felt
450g/㎡,temperature 120℃ |
| Insulation area(㎡) | 125 | 196 | 205 | 223 | 247 | 262 |
| Total weight(approx.)(Kg) | 24120 | 31680 | 34680 | 43920 | 52680 | 60000 |
| Note 1: Net filtration area means the area of one chamber during
dust removing. |
| 2: The compressed air consumption is based on supply of compressed
air pipe from an air compression station. The consumption should be
considered to be 1.3 times more if the supply is provided by an
independent air compressor. |
